Browsing by Author "Atanassova V."
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Item COMMERCIAL AND LABORATORY EXPERIENCE WITH CATALYTIC CRACKING OF STRAIGHT RUN HYDROTREATED VACUUM GAS OIL AND H-OIL GAS OILS(2022-01-01) Stratiev D.; Shishkova I.; Ivanov M.; Petrov I.; Atanassova V.; Ribagin S.; Atanassov K.; Toteva V.; Stratiev D.This study presents for the first time an investigation of fluid catalytic cracking of 100 % H-vacuum gas oil at a commercial FCC unit. 100 % straight run hydrotreated vacuum gas oil (HTSRVGO) and 100 % H-vacuum gas oil have been cracked in the commercial LUKOIL Neftohim Burgas fluid catalytic cracking and in a laboratory confined ebbulated bed ACE catalytic cracking unit. The relations between the operating conditions of the commercial FCC unit and conversion level in both cases 100 % HTSRVGO and its blends with H-Oil VGO were investigated using intercriteria analysis. Multiple regressions were developed to quantify the effect of the operating conditions as well as quantity and quality of H-Oil VGO on conversion level in the commercial FCC unit. ACE laboratory tests with feed containing about 20 % H-Oil VGO at different catalyst-to-oil ratios and reaction temperature were performed and the results are discussed.Item Commercial Investigation of the Ebullated-Bed Vacuum Residue Hydrocracking in the Conversion Range of 55-93%(2020-12-29) Stratiev D.; Nenov S.; Shishkova I.; Georgiev B.; Argirov G.; Dinkov R.; Yordanov D.; Atanassova V.; Vassilev P.; Atanassov K.The LUKOIL Neftohim Burgas vacuum residue hydrocracking has increased the vacuum residue conversion from 55 to 93% as a result of a proper feed selection, optimal catalyst condition, and the use of a Mo nanodispersed catalyst. It was found that the feed colloidal instability index estimated from the feed saturates, aromatics, resins, and asphaltenes (SARA) data negatively correlated with the conversion. Correlations based on the use of the nonlinear least-squares method, which relates the density to the aromatic structure contents for the straight run and hydrocracked vacuum residues, were developed. Intercriteria analysis was applied to evaluate the relations between the different properties of the straight run and the hydrocracked vacuum residual oils. The density of the hydrocracked vacuum residue measured by dilution with toluene was found to strongly correlate with the conversion, Conradson carbon content, softening point, and Fraasss breaking point.Item Comparison of empirical models to predict viscosity of secondary vacuum gas oils(2021-08-01) Stratiev D.S.; Nenov S.; Shishkova I.K.; Dinkov R.K.; Zlatanov K.; Yordanov D.; Sotirov S.; Sotirova E.; Atanassova V.; Atanassov K.; Stratiev D.D.; Todorova‐yankova L.This work presents characterization data and viscosity of 34 secondary vacuum gas oils (H‐Oil gas oils, visbreaker gas oils, and fluid catalytic cracking slurry oils) with aromatic content reaching up to 100 wt.%. Inter‐criteria analysis was employed to define the secondary VGO charac-teristic parameters which have an effect on viscosity. Seven published empirical models to predict viscosity of the secondary vacuum gas oils were examined for their prediction ability. The empirical model of Aboul‐Seud and Moharam was found to have the lowest error of prediction. A modifica-tion of Aboul‐Seoud and Moharam model by separating the power terms accounting for the effects of specific gravity and average boiling point improves the accuracy of viscosity prediction. It was discovered that the relation of slope of viscosity decrease with temperature enhancement for the secondary vacuum gas oil is not a constant. This slope increases with the average boiling point and the specific gravity augmentation, a fact that has not been discussed before.Item Different nonlinear regression techniques and sensitivity analysis as tools to optimize oil viscosity modeling(2021-10-01) Stratiev D.; Nenov S.; Nedanovski D.; Shishkova I.; Dinkov R.; Stratiev D.D.; Stratiev D.D.; Sotirov S.; Sotirova E.; Atanassova V.; Atanassov K.; Yordanov D.; Angelova N.A.; Ribagin S.; Todorova-Yankova L.Four nonlinear regression techniques were explored to model gas oil viscosity on the base of Walther’s empirical equation. With the initial database of 41 primary and secondary vacuum gas oils, four models were developed with a comparable accuracy of viscosity calculation. The Akaike information criterion and Bayesian information criterion selected the least square relative errors (LSRE) model as the best one. The sensitivity analysis with respect to the given data also revealed that the LSRE model is the most stable one with the lowest values of standard deviations of derivatives. Verification of the gas oil viscosity prediction ability was carried out with another set of 43 gas oils showing remarkably better accuracy with the LSRE model. The LSRE was also found to predict better viscosity for the 43 test gas oils relative to the Aboul Seoud and Moharam model and the Kotzakoulakis and George.Item Empirical Modeling of Viscosities and Softening Points of Straight-Run Vacuum Residues from Different Origins and of Hydrocracked Unconverted Vacuum Residues Obtained in Different Conversions(2022-03-01) Stratiev D.; Nenov S.; Nedanovski D.; Shishkova I.; Dinkov R.; Stratiev D.D.; Stratiev D.D.; Sotirov S.; Sotirova E.; Atanassova V.; Ribagin S.; Atanassov K.; Yordanov D.; Angelova N.A.; Todorova-Yankova L.The use of hydrocracked and straight-run vacuum residues in the production of road pavement bitumen requires a good understanding of how the viscosity and softening point can be modeled and controlled. Scientific reports on modeling of these rheological properties for hydroc-racked and straight-run vacuum residues are scarce. For that reason, 30 straight-run vacuum residues and 33 hydrocracked vacuum residues obtained in a conversion range of 55–93% were investigated, and the characterization data were employed for modeling purposes. An intercriteria analysis was applied to investigate the statistically meaningful relations between the studied vacuum residue properties. It revealed that the straight-run and hydrocracked vacuum residues were completely different, and therefore their viscosity and softening point should be separately modeled. Through the use of nonlinear regression by applying CAS Maple and NLPSolve with the modified Newton iterative method and the vacuum residue bulk properties the viscosity and softening point were modeled. It was found that the straight-run vacuum residue viscosity was best modeled from the molecular weight and specific gravity, whereas the softening point was found to be best modeled from the molecular weight and C7-asphaltene content. The hydrocracked vacuum residue viscosity and softening point were modeled from a single property: the Conradson carbon content. The vacuum residue viscosity models developed in this work were found to allow prediction of the asphaltene content from the molecular weight and specific gravity with an average absolute relative error of 20.9%, which was lower of that of the model of Samie and Mortaheb (Fuel. 2021, 305, 121609)—32.6%.Item Empirical models to characterize the structural and physiochemical properties of vacuum gas oils with different saturate contents(2021-07-01) Stratiev D.S.; Shishkova I.K.; Dinkov R.K.; Petrov I.P.; Kolev I.V.; Yordanov D.; Sotirov S.; Sotirova E.; Atanassova V.; Ribagin S.; Atanassov K.; Stratiev D.D.; Nenov S.; Todorova‐yankova L.; Zlatanov K.Inter‐criteria analysis was employed in VGO samples having a saturate content between 0.8 and 93.1 wt.% to define the statistically significant relations between physicochemical properties, empirical structural models and vacuum gas oil compositional information. The use of a logistic function and employment of a non‐linear least squares method along with the aromatic ring index allowed for our newly developed correlation to accurately predict the saturate content of VGOs. The empirical models developed in this study can be used not only for obtaining the valuable structural information necessary to predict the behavior of VGOs in the conversion processes but can also be utilized to detect incorrectly performed SARA analyses. This work confirms the possibility of predicting the contents of VGO compounds from physicochemical properties and empirical models.Item Evaluation of the different compatibility indices to model and predict oil colloidal stability and its relation to crude oil desalting(2021-08-01) Shishkova I.K.; Stratiev D.S.; Tavlieva M.P.; Dinkov R.K.; Yordanov D.; Sotirov S.; Sotirova E.; Atanassova V.; Ribagin S.; Atanassov K.; Stratiev D.D.; Todorova-Yankova L.; Nenov S.Thirty crude oils, belonging to light, medium, heavy, and extra heavy, light sulfur, and high sulfur have been characterized and compatibility indices defined. Nine crude oil compatibility indices have been employed to evaluate the compatibility of crude blends from the thirty individual crude oils. Intercriteria analysis revealed the relations between the different compatibility indices, and the different petroleum properties. Tetra-plot was employed to model crude blend compatibility. The ratio of solubility blending number to insolubility number was found to best describe the desalting efficiency, and therefore could be considered as the compatible index that best models the crude oil blend compatibility. Density of crude oil and the n-heptane dilution test seem to be sufficient to model, and predict the compatibility of crude blends.Item Intercriteria Analysis to Diagnose the Reasons for Increased Fouling in a Commercial Ebullated Bed Vacuum Residue Hydrocracker(2022-01-01) Stratiev D.; Shishkova I.; Dinkov R.; Kolev I.; Argirov G.; Ivanov V.; Ribagin S.; Atanassova V.; Atanassov K.; Stratiev D.; Nenov S.; Pilev D.; Yordanov D.The intercriteria analysis developed on the base of intuitionistic fuzziness and index matrices was applied to evaluate processing data of the LUKOIL Neftohim Burgas H-Oil ebullated bed vacuum residue hydrocracker with the aim of revealing the reasons for increased fouling registered during the 3rd cycle of the H-Oil hydrocracker. It was found that when the ratio of the δT of the 1st reactor to the δT of the 2nd reactor gets lower than 2.0, an excessive H-Oil equipment fouling occurs. The fouling was also found to be favored by processing of lower Conradson carbon content vacuum residual oils and increased throughput and depressed by increasing the dosage of the HCAT nanodispersed catalyst. The fouling in the atmospheric tower bottom section is facilitated by a lower aromatic content in the atmospheric tower bottom product. The addition of FCC slurry oil not only increases aromatic content but also dissolves some of the asphaltenes in the atmospheric residual hydrocracked oil and decreases its colloidal instability index. The fouling in the vacuum tower bottom section is facilitated by a higher saturate content in the VTB. Surprisingly, it was found that the asphaltene content in the VTB depresses the fouling rate. No relation was found of the sediment content in the hydrocracked residual oils measured by hot filtration tests and by the centrifuge method to the equipment fouling of the H-Oil hydrocracker.Item Role of Catalyst in Optimizing Fluid Catalytic Cracking Performance during Cracking of H-Oil-Derived Gas Oils(2021-03-23) Stratiev D.; Shishkova I.; Ivanov M.; Dinkov R.; Georgiev B.; Argirov G.; Atanassova V.; Vassilev P.; Atanassov K.; Yordanov D.; Popov A.; Padovani A.; Hartmann U.; Brandt S.; Nenov S.; Sotirov S.; Sotirova E.Three H-Oil gas oils, heavy atmospheric gas oil (HAGO), light vacuum gas oil (LVGO), heavy vacuum gas oil (HVGO), and two their blends with hydrotreated straight run vacuum gas oils (HTSRVGOs) were cracked on two high unit cell size (UCS) lower porosity commercial catalysts and two low UCS higher porosity commercial catalysts. The cracking experiments were performed in an advanced cracking evaluation fluid catalytic cracking (FCC) laboratory unit at 527 °C, 30 s catalyst time on stream, and catalyst-to-oil (CTO) variation between 3.5 and 7.5 wt/wt The two high UCS lower porosity catalysts were more active and more coke selective. However, the difference between conversion of the more active high UCS lower porosity and low UCS higher porosity catalysts at 7.5 wt/wt CTO decreased in the order 10% (HAGO) > 9% (LVGO) > 6% (HVGO) > 4% (80% HTSRVGO/20% H-Oil VGO). Therefore, the catalyst performance is feedstock-dependent. The four studied catalysts along with a blend of one of them with 2% ZSM-5 were examined in a commercially revamped UOP FCC VSS unit. The lower UCS higher porosity catalysts exhibited operation at a higher CTO ratio achieving a similar conversion level with more active higher UCS lower porosity catalysts. However, the higher UCS lower porosity catalysts made 0.67% Δcoke that was higher than the maximum acceptable limit of 0.64% for this particular commercial FCC unit (FCCU), which required excluding the HVGO from the FCC feed blend. The catalyst system containing ZSM-5 increased the LPG yield but did not have an impact on gasoline octane. It was found that the predominant factor that controls refinery profitability related to the FCCU performance is the FCC slurry oil (bottoms) yield.